Welding Of The Automotive Component Parts

The Task To design an ultrasonic plastic welding system to weld the tail light assembly. The Solution In this case, the task was completed by designing a system having a special quick tool changing mechanism (cassette type), a winder-unwinder arrangement to locate the item which is to be welded and a dedicated horn-fixture arrangement to weld the tail light assembly. The Advantages Very short tool change over timeShort cycle timeStrong weldsNo damage cause to the surface fini...

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Top Cover Welding of Gear Housing

The Task To design an ultrasonic plastic welding machine to weld top cover of the gear housing.The gear housing is the casing that protects the mechanical components of a gear box from the outside world. So this casing should be welded properly to attain high strength. The Solution In this case, the customer was previously using German machine and wanted us to make a machine with the same standards. The challenge was successfully completed by designing an ultrasonic plastic weldin...

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Ultrasonic Cleaning System RT-200

The Task We had to design an Ultrasonic Cleaning machine for cleaning Nine different parts using Aqueous solution along with water rinsing prior to drying of component, using hot air drying. The Solution We provided a 7 stage multichamber cleaning system, out of which 5 stage was for cleaning and rinsing using Aqueous solution, while the other two is for hot air drying. We successfully provided the particle size of 600 micron. As the volume of production is large 250 Litre of tank ...

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Ultrasonic Cleaning improves the performance of moulds

The Task To design an ultrasonic cleaning system for cleaning contaminated mould tools. Over the time stubborn contaminants' buildup on the surface as well as in the intricacies of the moulds resulting in reduced performance. The Solution In this case, the challenge was successfully completed by designing a 2-chamber ultrasonic cleaning system. Stage-1 is for ultrasonic cleaning with a filtration unit followed by stage-2 for ultrasonic rinsing. The effective tank capacity is 165 li...

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