Impact of ultrasonic tube sealing on packaging systems in factories

Automated packaging solutions are an integral part and parcel of large-scale factories. Production units in different verticals require tube sealing so that the products are secure enough to reach their intended destinations. Ultrasonic sealing is the most preferred method to ramp up the packaging professionally. In the food industry, visually appealing covers help consumers pick up the products. Should you not be investing in a brand-new ultrasonic tube sealing machine to leverage its b...

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Ultrasonic Pouch Sealing Machine

The Task The pouch of powder is very sensitive to heat & normally gets contaminated while heat sealing, The task was to perform accurate ultrasonic sealing without damaging the material. The Solution Heat sealing has been the technology used on many horizontal forms of packaging machines. Although this has become the established process for many applications, it can have its drawbacks, common issues include leakages attributed to product contamination within the seal area.RTUL'...

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Textile Handle Welding

The Task We had to design an ultrasonic welding machine which can perform the task of welding of textile woven bag handles. The Solution We provided our ultrasonic textile handle welding machine which is useful for welding of nylon, PP and HDPE fabric handles which are attached to HDPE or PP woven bags. These bags are manufactured on woven circular looms. The ultrasonic machine is suitable for welding of handles to woven bags of small sizes of up to 10 kilograms load bearing capaci...

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Continuous Cutting & Sealing of Carpet

The Task To design on ultrasonic Cutting & Sealing machine to cut & seal the carpet. With ultrasound it is possible to cut multi-layered fabrics and to seal them at the same time along the cutting contour. The Solution In This case, the challenge was accomplished by designing a comprehensive system having 3 Ultrasonic assemblies carrying out cutting of the carped and a PLC based control system to control the process effectively. The Advantages Cutting & Sealing in...

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Continuous & Stroke Sealing

The Task We had to design an ultrasonic welding machine which can perform the task of continuous sealing and stroke sealing for non-woven bags of different widths and lengths. The Solution We provided two ultrasonic plastic textile welding machines of 1000 watts/20 kHz with 70 millimeters wide titanium horn. The horn had two impressions for continuous sealing on the side. We also provided three ultrasonic textile welding equipment, which uses 1500 watts/20 kilohertz of power for se...

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Ultrasonic Textile Cut & Seal System

The Task We had to design an Ultrasonic Cut & Seal System that can be attached on the Circular looms for centre or side slitting of the PP/HDPE woven fabric having GSM range of 80-270 GSM. The Solution Initially, the client used heat cutters fro cutting and sealing, which leads to formation of blackish Burr and morever, the removal of Burr leads to fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, Chemical and Phar...

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