Ultrasonic Cleaning Reaches Intricate Parts Of Fasteners

The Task To design an ultrasonic cleaning system for cleaning contaminated fasteners. As fastener joins or affixes two or more objects together, so over the time oils and residual soils builds-up and uncleaned fasteners might result in reduced efficiency. The Solution In this case, the challenge was successfully completed by designing a 6-chamber ultrasonic cleaning system with single arm robotic mechanism for material handling, rotations of baskets for better cleaning of blind hol...

- Read More

Ultrasonic Cleaning System Excel’s In Cleaning Valves and Bolts

The Task To design an ultrasonic cleaning system for cleaning contaminated valve bush, valve spool and spherical bolts. The heavy paste of scale, chips, oil and dirt on the valves and bolts makes it difficult to achieve a high cleanliness level. The Solution In this case, the challenge was successfully completed by designing a single chamber multi-operational cleaning system of tank capacity 40 liters, having seven process stages such as spray cleaning, turbulence cleaning, ultras...

- Read More

Textile Handle Welding

The Task We had to design an ultrasonic welding machine which can perform the task of welding of textile woven bag handles. The Solution We provided our ultrasonic textile handle welding machine which is useful for welding of nylon, PP and HDPE fabric handles which are attached to HDPE or PP woven bags. These bags are manufactured on woven circular looms. The ultrasonic machine is suitable for welding of handles to woven bags of small sizes of up to 10 kilograms load bearing capaci...

- Read More

Ultrasonic Sono-Crystalization System

The Task We had to design an ultrasonic sonicator to get desired product formation through reaction. The crystal size, size distribution, polymorph, habit and purity had to be appropriate as per the specifications provided by the client. The Solution We provided a 2 L SS 316 L reactor system with re-circulating system, and ultrasonic laboratory system with Hastelloy made jacketed flow cell, with necessary controller and indicators. The equipment was PLC controlled and flame-proof a...

- Read More

200 micron reduces to 10 micron with Ultrasonic

The Task To design an ultrasonic device for particle size reduction of API slurry. Manufacturer of superfine size slurries requires a device to process micron size or nano size materials. The Solution In this case the task was successfully accomplished by providing a 7 liter stainless steel flow cell with Jacket, and easily retrofitted to work inline with the system. With the help of the Ultrasonic flow cell, micron size of the slurry which was 200 micron earlier came down to 10 mi...

- Read More