Removal of chip, dirt & emulsion from automotive parts

The Task To design a cleaning system to clean the contaminated aluminum made automotive parts such as starter housing and rocker bearing inlet and exhaust. The complex geometry, blind hole and angular tiny hole of the contaminated parts makes it difficult to achieve high cleaning standards with millipore 0.25mg/component. The Solution In this case, the task was successfully done by designing an ultrasonic single chamber multi-operational cleaning system, wherein all processes like ...

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Ultrasonic excel’s in cleaning oil pumps

The Task To design a cleaning system to clean the contaminated aluminum made oil pumps. Oil pumps are used to provide oil to all parts of the engine for lubrication, so over the time heavy chips, dirt and emulsion builds up and uncleaned oil pumps results in reduced performance. The Solution In this case, the task was successfully done by designing an ultrasonic 3-chamber cleaning system with a multi-arm walking beam and without a canopy. Stages include ultrasonic cleaning, ultras...

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Continuous Cutting & Sealing of Carpet

The Task To design on ultrasonic Cutting & Sealing machine to cut & seal the carpet. With ultrasound it is possible to cut multi-layered fabrics and to seal them at the same time along the cutting contour. The Solution In This case, the challenge was accomplished by designing a comprehensive system having 3 Ultrasonic assemblies carrying out cutting of the carped and a PLC based control system to control the process effectively. The Advantages Cutting & Sealing in...

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Continuous & Stroke Sealing

The Task We had to design an ultrasonic welding machine which can perform the task of continuous sealing and stroke sealing for non-woven bags of different widths and lengths. The Solution We provided two ultrasonic plastic textile welding machines of 1000 watts/20 kHz with 70 millimeters wide titanium horn. The horn had two impressions for continuous sealing on the side. We also provided three ultrasonic textile welding equipment, which uses 1500 watts/20 kilohertz of power for se...

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System for Mixing process

The Task To design a system for mixing of raw materials + solvent. Process time and quality of yield are two important factors related to mixing process and our technology helps in enhancing both the factors. The Solution A 100 liters Ultra-Processor is designed for the mixing process & great enhancements are seen in the process time as well as the yield quality of the product. The Advantages Reduction in process timeHighly improved yieldEnhanced power efficiency ...

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