Continuous & Stroke Sealing

The Task We had to design an ultrasonic welding machine which can perform the task of continuous sealing and stroke sealing for non-woven bags of different widths and lengths. The Solution We provided two ultrasonic plastic textile welding machines of 1000 watts/20 kHz with 70 millimeters wide titanium horn. The horn had two impressions for continuous sealing on the side. We also provided three ultrasonic textile welding equipment, which uses 1500 watts/20 kilohertz of power for se...

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System for Mixing process

The Task To design a system for mixing of raw materials + solvent. Process time and quality of yield are two important factors related to mixing process and our technology helps in enhancing both the factors. The Solution A 100 liters Ultra-Processor is designed for the mixing process & great enhancements are seen in the process time as well as the yield quality of the product. The Advantages Reduction in process timeHighly improved yieldEnhanced power efficiency ...

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Sieving solution for API Sifting

The Task To provide a solution for blinding and clogging of sieve while sieving of API.API manufacturers find difficulty in sieving API using conventional sieving method and also cleaning of the sieve is quite difficult. The Solution In this case, the task is successfully completed by giving 7 ultrasonic sieving attachments, which are retro-fitted in 7 existing sifters. The Advantages Increase in throughput volume - 300 timesIncrease in efficiencyReduction in power consumptio...

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Welding Of The Automotive Component Parts

The Task To design an ultrasonic plastic welding system to weld the tail light assembly. The Solution In this case, the task was completed by designing a system having a special quick tool changing mechanism (cassette type), a winder-unwinder arrangement to locate the item which is to be welded and a dedicated horn-fixture arrangement to weld the tail light assembly. The Advantages Very short tool change over timeShort cycle timeStrong weldsNo damage cause to the surface fini...

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Top Cover Welding of Gear Housing

The Task To design an ultrasonic plastic welding machine to weld top cover of the gear housing.The gear housing is the casing that protects the mechanical components of a gear box from the outside world. So this casing should be welded properly to attain high strength. The Solution In this case, the customer was previously using German machine and wanted us to make a machine with the same standards. The challenge was successfully completed by designing an ultrasonic plastic weldin...

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