Ultrasonic Cleaning System RT-200

The Task We had to design an Ultrasonic Cleaning machine for cleaning Nine different parts using Aqueous solution along with water rinsing prior to drying of component, using hot air drying. The Solution We provided a 7 stage multichamber cleaning system, out of which 5 stage was for cleaning and rinsing using Aqueous solution, while the other two is for hot air drying. We successfully provided the particle size of 600 micron. As the volume of production is large 250 Litre of tank ...

- Read More

Ultrasonic Cleaning improves the performance of moulds

The Task To design an ultrasonic cleaning system for cleaning contaminated mould tools. Over the time stubborn contaminants' buildup on the surface as well as in the intricacies of the moulds resulting in reduced performance. The Solution In this case, the challenge was successfully completed by designing a 2-chamber ultrasonic cleaning system. Stage-1 is for ultrasonic cleaning with a filtration unit followed by stage-2 for ultrasonic rinsing. The effective tank capacity is 165 li...

- Read More

Online Testing System to measure Thickness of PVC Pipes

The Task To design an online testing system to measure thickness of PVC pipes. PVC pipes manufacturers monitors uniformity of wall thickness around the circumference of pipes in order to meet product specifications. So Ultrasonic testing helps in measuring the wall thickness without cutting the pipe, pipe thickness can also be measured after installation. The Solution In this case, the task can be successfully done by supplying 4 channel ultrasonic thickness module which can test t...

- Read More

Ultrasonic Distance Meter

The Task We had to design an Ultrasonic Distance Meter in order to measure the distance of an object in air. RTUL distance meter provides a reliable, accurate and faster way to measure distance and calculate area and volume of any space. The Solution The distance meter uses the technique of " Pulse-Echo" technique. An electrical pulse of high voltage is applied to the ultrasonic transducer to generate a burst of sound waves. Whenever, any obstacle is encountered in the ultrasonic p...

- Read More

Ultrasonic Textile Cut & Seal System

The Task We had to design an Ultrasonic Cut & Seal System that can be attached on the Circular looms for centre or side slitting of the PP/HDPE woven fabric having GSM range of 80-270 GSM. The Solution Initially, the client used heat cutters fro cutting and sealing, which leads to formation of blackish Burr and morever, the removal of Burr leads to fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, Chemical and Phar...

- Read More