Online Testing System to measure Thickness of PVC Pipes

The Task To design an online testing system to measure thickness of PVC pipes. PVC pipes manufacturers monitors uniformity of wall thickness around the circumference of pipes in order to meet product specifications. So Ultrasonic testing helps in measuring the wall thickness without cutting the pipe, pipe thickness can also be measured after installation. The Solution In this case, the task can be successfully done by supplying 4 channel ultrasonic thickness module which can test t...

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Ultrasonic Distance Meter

The Task We had to design an Ultrasonic Distance Meter in order to measure the distance of an object in air. RTUL distance meter provides a reliable, accurate and faster way to measure distance and calculate area and volume of any space. The Solution The distance meter uses the technique of " Pulse-Echo" technique. An electrical pulse of high voltage is applied to the ultrasonic transducer to generate a burst of sound waves. Whenever, any obstacle is encountered in the ultrasonic p...

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Ultrasonic Textile Cut & Seal System

The Task We had to design an Ultrasonic Cut & Seal System that can be attached on the Circular looms for centre or side slitting of the PP/HDPE woven fabric having GSM range of 80-270 GSM. The Solution Initially, the client used heat cutters fro cutting and sealing, which leads to formation of blackish Burr and morever, the removal of Burr leads to fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, Chemical and Phar...

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Highly Efficient Sealing of Geo-Drain

The Task To design an ultrasonic sealing system to seal outer layer of geo-drain which is a non woven filtration layer. Geo-drain are widely used in the water drainage system that provides efficient removal of excess moisture and protects the drainage system from clogging and damage. The Solution In this case, the task was completed by providing an entire system which includes winder to locate the non woven filtration layer, folding arrangement that folds the layer, continuous seal...

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Vast Reduction In Sonication Time With Ultrasonic Lab Processor

The Task To supply an ultrasonic lab processor for various chemical processes and also to scale up the process for pilot and plant level. The Solution In this case, the task was successfully done by supplying a 1000W ultrasonic lab processor to perform reactions such as particle size reduction, crystallization, and precipitation. The Advantages Reduction is Process time Highly improved yield Enhanced power efficiency Successful results of trials taken Particle size redu...

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