System for Mixing process

The Task To design a system for mixing of raw materials + solvent. Process time and quality of yield are two important factors related to mixing process and our technology helps in enhancing both the factors. The Solution A 100 liters Ultra-Processor is designed for the mixing process & great enhancements are seen in the process time as well as the yield quality of the product. The Advantages Reduction in process timeHighly improved yieldEnhanced power efficiency ...

- Read More

Sieving solution for API Sifting

The Task To provide a solution for blinding and clogging of sieve while sieving of API.API manufacturers find difficulty in sieving API using conventional sieving method and also cleaning of the sieve is quite difficult. The Solution In this case, the task is successfully completed by giving 7 ultrasonic sieving attachments, which are retro-fitted in 7 existing sifters. The Advantages Increase in throughput volume - 300 timesIncrease in efficiencyReduction in power consumptio...

- Read More

Welding Of The Automotive Component Parts

The Task To design an ultrasonic plastic welding system to weld the tail light assembly. The Solution In this case, the task was completed by designing a system having a special quick tool changing mechanism (cassette type), a winder-unwinder arrangement to locate the item which is to be welded and a dedicated horn-fixture arrangement to weld the tail light assembly. The Advantages Very short tool change over timeShort cycle timeStrong weldsNo damage cause to the surface fini...

- Read More

Top Cover Welding of Gear Housing

The Task To design an ultrasonic plastic welding machine to weld top cover of the gear housing.The gear housing is the casing that protects the mechanical components of a gear box from the outside world. So this casing should be welded properly to attain high strength. The Solution In this case, the customer was previously using German machine and wanted us to make a machine with the same standards. The challenge was successfully completed by designing an ultrasonic plastic weldin...

- Read More

Ultrasonic Cleaning System RT-200

The Task We had to design an Ultrasonic Cleaning machine for cleaning Nine different parts using Aqueous solution along with water rinsing prior to drying of component, using hot air drying. The Solution We provided a 7 stage multichamber cleaning system, out of which 5 stage was for cleaning and rinsing using Aqueous solution, while the other two is for hot air drying. We successfully provided the particle size of 600 micron. As the volume of production is large 250 Litre of tank ...

- Read More