Welding of Adjustable Pull up Seals

The Task To design an ultrasonic plastic welding machine which can weld parts of adjustable ball pull up seal. These ball pull up seals are very delicate and cannot be welded easily in order to achieve strong joints. The Solution In this case, the challenge was successfully completed by designing an ultrasonic plastic welding machine consisting of USP 3000 press, IWC-5 (micro-processor based control panel), and a specially designed horn & fixture arrangement welding ten pull up...

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Cut-Seal of Tarpaulin Eyelets

The Task To design an ultrasonic welding machine which can simultaneously cut and seal tarpaulin eyelet. Technical fabrics are used in all walks of life and the challenge of simplifying eyeleting operations is successfully accomplished by using ultrasonic technology. The Solution In this case, the challenge was successfully completed by designing an ultrasonic welding machine consisting of USP 3000 press, IWC-5 , cutting controller (the horn comes in contact with the fixture while ...

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Ultrasonic Vapour Degreaser

The Task We had to design an Ultrasonic Vapour Degreaser that would be compatible to use with Novec 3M Solvent. The Machine had to be eco friendly, safe and affordable. The Solution Ultimate Combination of Flexibility and Efficiency: The RT-UCL-EVD solvent based ultrasonic cleaning machine from RTUL are well known for their high level of cleanliness and cleaning the parts a form any solid or liquid contamination. Especially designed for use with the Eco friendly 3M Novec ...

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Custom Ultrasonic Cleaning Systems

The Task We had to design an Ultrasonic Cleaning machine for cleaning nine different parts using Aqueous solution along with water rinsing prior to drying of component , using hot air drying. The Solution We provided a 7 stage multichamber cleaning system, out of which 5 stage was for cleaning and rinsing using Aqueous solution, while the other two is for hot air drying. We successfully Particle size of 600 micron. As the volume of production is large 250 litres of tan...

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