Ultrasonic cleaning system to clean electronic parts.

The task To design an ultrasonic cleaning system for cleaning of contaminated electronic parts that  has micro holes and contamination stuck to these holes which can create a problems in it’s performance The solution In this case, the challenge was successfully completed by designing a 9 stage Ultrasonic cleaning system with 3 nos of single arm robotics mechanism for material handling. This included multiple cleaning stages and a canopy with a large glass window to see the ...

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Bumper Welding System

The Task To design a ultrasonic plastic welding system to weld bumper. The Solution In this case, the task is successfully accomplished by designing an ultrasonic plastic welding system having 9 welding actuators, 9 horns with cooling pipes & 3 ultrasonic generators. The Advantages Short cycle times 40 sec for 9 welding pointsControllable & repeatable processAesthetic welding jointsHigh quality achieved ...

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Linear + Rotary Welding of Filters

The Task To design a rotary ultrasonic plastic welding system to weld the linearly welded filter. The Solution In this case, the task is successfully completed by designing a system wherein after loading the component on the rotation fixture, Ux. Table slides towards the fixture and rotation of rotation fixture, Ux. Head 1 starts resulting in welding of the filter along its circumference. The Advantages Short cycle times- 30 secControllable & repeatable processAesthetic &...

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Ultrasonic Cleaning Reaches Intricate Parts Of Fasteners

The Task To design an ultrasonic cleaning system for cleaning contaminated fasteners. As fastener joins or affixes two or more objects together, so over the time oils and residual soils builds-up and uncleaned fasteners might result in reduced efficiency. The Solution In this case, the challenge was successfully completed by designing a 6-chamber ultrasonic cleaning system with single arm robotic mechanism for material handling, rotations of baskets for better cleaning of blind hol...

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Ultrasonic Cleaning System Excel’s In Cleaning Valves and Bolts

The Task To design an ultrasonic cleaning system for cleaning contaminated valve bush, valve spool and spherical bolts. The heavy paste of scale, chips, oil and dirt on the valves and bolts makes it difficult to achieve a high cleanliness level. The Solution In this case, the challenge was successfully completed by designing a single chamber multi-operational cleaning system of tank capacity 40 liters, having seven process stages such as spray cleaning, turbulence cleaning, ultras...

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