Ultrasonic Cleaning System Excel’s In Cleaning Valves and Bolts

The Task To design an ultrasonic cleaning system for cleaning contaminated valve bush, valve spool and spherical bolts. The heavy paste of scale, chips, oil and dirt on the valves and bolts makes it difficult to achieve a high cleanliness level. The Solution In this case, the challenge was successfully completed by designing a single chamber multi-operational cleaning system of tank capacity 40 liters, having seven process stages such as spray cleaning, turbulence cleaning, ultras...

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Removal of chip, dirt & emulsion from automotive parts

The Task To design a cleaning system to clean the contaminated aluminum made automotive parts such as starter housing and rocker bearing inlet and exhaust. The complex geometry, blind hole and angular tiny hole of the contaminated parts makes it difficult to achieve high cleaning standards with millipore 0.25mg/component. The Solution In this case, the task was successfully done by designing an ultrasonic single chamber multi-operational cleaning system, wherein all processes like ...

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Ultrasonic excel’s in cleaning oil pumps

The Task To design a cleaning system to clean the contaminated aluminum made oil pumps. Oil pumps are used to provide oil to all parts of the engine for lubrication, so over the time heavy chips, dirt and emulsion builds up and uncleaned oil pumps results in reduced performance. The Solution In this case, the task was successfully done by designing an ultrasonic 3-chamber cleaning system with a multi-arm walking beam and without a canopy. Stages include ultrasonic cleaning, ultras...

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Ultrasonic Cleaning System RT-200

The Task We had to design an Ultrasonic Cleaning machine for cleaning Nine different parts using Aqueous solution along with water rinsing prior to drying of component, using hot air drying. The Solution We provided a 7 stage multichamber cleaning system, out of which 5 stage was for cleaning and rinsing using Aqueous solution, while the other two is for hot air drying. We successfully provided the particle size of 600 micron. As the volume of production is large 250 Litre of tank ...

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Ultrasonic Cleaning improves the performance of moulds

The Task To design an ultrasonic cleaning system for cleaning contaminated mould tools. Over the time stubborn contaminants' buildup on the surface as well as in the intricacies of the moulds resulting in reduced performance. The Solution In this case, the challenge was successfully completed by designing a 2-chamber ultrasonic cleaning system. Stage-1 is for ultrasonic cleaning with a filtration unit followed by stage-2 for ultrasonic rinsing. The effective tank capacity is 165 li...

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